Rusty Sheet Metal Repair

To dispel some of the common fears of working with rusty sheet metal we ll detail how we repaired some holes in the fender lip of our 1977 saab 99 rally project.

Rusty sheet metal repair.

Rust is an inevitability with metal but that doesn t make it less shocking when you walk out and see a hole forming. Tin worm often attacks the fender lips of the saab 99 as well as the manufacturer s later 900 models. Sheet metal is a huge part of any hotrod build or autobody repair. Our repair panels are made using heavy gauge stamped steel that meets or exceeds the thickness of the original parts.

Whether you re dealing with a small piece of sheet metal or something valuable like a car you can fix it. Rust doctor allows you to coat rusty metal and then topcoat with any kind of paint without the need to sand or grind to bare metal this unique product chemically converts the rust to black magnetite which is a very hard form of iron oxide that can be welded. When water contacts bare metal rust forms on the surface of the metal. Auto body repair parts available at low prices.

I then used the templates to trace out the patch panels on some sheet metal. Rust repair isn t hard but it is time consuming mostly waiting for primer and paint to dry between steps. We have a huge selection of high quality rust repair and auto body panels including rockers cab corners wheel arches fenders and more. After slicing the patches out with a cutoff wheel next came the bending hammer and dolly session until the patches matched the holes and fit snug and flush into the flanged seat.

Whether you re fixing a dent rust hail etc. How to repair rusted metal without welding. Because magnetite will not react with moisture and oxygen it creates a protective layer that keeps the base metal from rusting. Body filler is a simple way to repair freshly cleaned holes.

Here is a tutorial how to video that show. Buy paint and supplies. Our toyota truck rust repair panels will give your truck a new appearance and help prevent the formation of new rust. Repairing rust or a rust hole on metal without welding requires a material that bonds and is as strong as metal.

Most orders shipped same day. Plan to spend about 100 on supplies like sandpaper primer masking tape and poly sheeting a tack rag polishing compound and touch up paint and clear coat.